P-Series

Efficient machining

The horizontal boring mills of the P-series with a floor plate have been developed especially for the economical machining of large and heavy workpieces. Besides allowing robust heavy-duty cutting, they enable the highly precise finishing of workpieces that weigh up to 250 t.

Efficiently applied versatility

The integration of floor plates, rotary tables and trunnion devices as well as the automatic change of different accessory devices or heavy tools via a pick-up-station guarantee the efficient machining of the workpieces. A permanently integrated facing head as an option allows for horizontal turning of up to 1,300 mm diameter.

Classification

  • P  Floor type
  • C  With automatic tool changer
  • U  With permanently integrated facing head

Boring spindle diameters available

  • 130, 150 mm

 

Robust machine design for highest precision

The strongly ribbed machine bed is a welded steel construction with three guideways that ensure the stable guiding of the column. Preloaded compact linear roller guides provide excellent positioning accuracies.

The design of the cast column is characterized by the massive ribbing, which reaches far within the column. This results in exceptional stiffness and damping of dynamic cyclic load.

The main drive optimally adapts to different customer requests with regard to engine speed, power and torque. As a standard, the advanced spindle bearing supports the precisely balanced boring spindle during rough cutting.

The heart of the machine is the spindle system, which is manufactured entirely at the companies of the HerkulesGroup.

The experts of the HerkulesGroup pass their many decades of proven expertise in the manufacturing of boring mills and many proven innovative solutions on to the customer.

The machines of the P-series can be perfectly adapted to the particular application utilizing the available space within the production area.

Machine options

Many well-proven solutions are available for the optimization of your machining task:

  • Application of different environmentally friendly coolant lubricants, both external and through the spindle (coolant, minimum lubrication, air, etc.) at varying pressure levels
  • Adaption of the work space housing with a focus on the operator's protection and safety

CNC controls

Four variants are available: Siemens 840 D sl, Heidenhain iTNC 530, Heidenhain TNC 640 or Fanuc 31iB.

Control options

The control options expand the operating functions, the monitoring and optimization of the process, and service and maintenance:

  • Wireless-networked hand wheel, a comfort version of the operator's platform and the operator's panels, enlarged screens, additional interfaces
  • Torque monitoring, collision monitoring
  • Longitudinal growth compensation of the boring spindle
  • Maintenance support, with remote diagnostics using teleservice

Technical complete solutions

Various rotary and traversing tables up to 250 t, including tilting tables, sine bar clamping tables and high-speed rotary tables, as well as a broad spectrum of milling heads make the P-series broadly applicable.

Accessories & options

Technical data   P/PC 130 P/PC/PU 150
Boring spindle      
Diameter mm 130 150
Drive power, max. kW 46 73
Torque, max. Nm 2,179 3,170
Engine speed range, stepless, max. min-1 5...4,000 5...3,500
Traverses      
X-axis mm 4,000 5,000
Extension in steps of mm 1,000 1,000
Y-axis mm 2,000 2,500
Extension in steps of 500 mm up to max. mm 3,500 3,500
Z-axis mm 800 800
W-axis mm 750 750
Feed / Rapid traverses      
Feed range of all axes mm/min 15,000 15,000
Rapid traverse of the linear axes, max. mm/min 15,000 15,000
Technical data   P/PC 130
Boring spindle    
Diameter mm 130
Drive power, max. kW 46
Torque, max. Nm 2,179
Engine speed range, stepless, max. min-1 5...4,000
Traverses    
X-axis mm 4,000
Extension in steps of mm 1,000
Y-axis mm 2,000
Extension in steps of 500 mm up to max. mm 3,500
Z-axis mm 800
W-axis mm 750
Feed / Rapid traverses    
Feed range of all axes mm/min 15,000
Rapid traverse of the linear axes, max. mm/min 15,000
Technical data   P/PC/PU 150
Boring spindle    
Diameter mm 150
Drive power, max. kW 73
Torque, max. Nm 3,170
Engine speed range, stepless, max. min-1 5...3,500
Traverses    
X-axis mm 5,000
Extension in steps of mm 1,000
Y-axis mm 2,500
Extension in steps of 500 mm up to max. mm 3,500
Z-axis mm 800
W-axis mm 750
Feed / Rapid traverses    
Feed range of all axes mm/min 15,000
Rapid traverse of the linear axes, max. mm/min 15,000
  • P  Floor type
  • C  With automatic tool changer
  • U  With permanently integrated facing head

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